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Old 18-08-2004, 10:18 PM
hotrod hotrod is offline
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Join Date: Oct 2003
Posts: 307
Default spray point

Yes spraying before the compressor impeller has its place.

As stated above, it improves the effeciency of the compressor. Many people tend ot look at WI from an engine centric point of view. If they cannot infer a direct benefit to the engine they assume it is a bad idea.

You are working with a complex system of mechanical devices that interact with each other in many ways. Even though on first blush injecting infront of the compressor or between the compressor and the intercooler might appear to be less effecient you need to account for ALL the interactions. In many cases we simply don't have enough information to predict the results so frequently experimentation will give you better data in a matter of minutes, than all the incomplete computer simulations you can afford.

Injection in front of the compressor accomplishes several things. A turbocharger is a constant pressure variable volume "DYNAMIC" compressor.

A turbocharger only knows 2 important properties of the gas it is compressing. The density of the gas at the compressor inlet and the pressure ratio it is operating at, which is determined by the rotor rpm and the gas density. If you increase the pressure or reduce the temperature at the inlet you will modify both of those parameters. In both cases (increased inlet pressure, or lower inlet temperature) you increase the apparent density of the gas passing through the compressor. At a given rotor rpm with a given gas density you will flow a very specific volume of gas and it will be compressed to a specific pressure ratio on exit. That is what the compressor map is based on. If you change the inlet conditions (gas density) you in effect slide the compressor map left and right. This is the "corrected flow" of the turbocharger.

By injecting water/alcohol ahead of the compressor two things happen. You cool the inlet air substantially, this in effect moves your true operating point to the left on the compressor map. (in most cases for max performance this is a good thing, although on some turbocharger conditions it can cause compressor surge.)

You also change the pressure temperature profile inside the compressor wheel itself. You probably actually change the shape of the compressor map. As the gas moves outward and is compressed, heat that would have gone into heat and increased pressure is absorbed by the WI mist and so the compressor has less work to do since it is no longer fighting this temperature driven pressure increase, it can achieve more mass flow at that pressure ratio. The cooling should also modify the speed of sound in the gas and the mach number of the compressor blade tips should also change. This should change the choke flow characteristics of the compressor but I don't have the information to comment in detail on that.

Net result is, you increase the mass flow through the compressor --- in effect you make it act like it is bigger than under normal conditions.

During WWII this was the way ADI (anti detonation injection --- the common term in the aircraft world for WI ) was set up on military aircraft in most cases. The water and the fuel was injected into the eye of the centrifugal supercharger.

Errosion of the compressor blades is not a problem if steps are taken to ensure the mist is very fine when it arrives at the compressor inlet so that it follows the airflow and does not imping on the blades with a high differential speed.

The ideal is to get drop size down as close to 10 microns as possible but due to the brief periods of use and intermittent nature of most WI systems, in reality you can live with larger drop sizes in real world systems.

If you have ever ridden a bicycle or motor cycle in a rain storm you know how sharp the impact of a large water dropplet can be, but a fog or drizzle will not cause the same painful experience because the droplets are small enough they are strongly influenced by the direction of flow of the air stream around you and impact with much less velocity and obviously also have lower momentum.

For people in hot dry climates that lose a lot of turbocharger performance in hot weather, pre-turbo injection should be looked at.

In regard to the effects on the compressor mass flow, maximum results appear to occur with mist flow of about 3% - 10% of the air mass, so you will likely need to inject additional WI near the throttle body to reach maximum detonation suppression and best power.

Larry
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